Astral Pro

High-Speed Injection Moulding Machine for Packaging Applications

Engineered for Thin-Wall, High-Output Production

Food Packaging Industry

Astral Pro enables high-speed production of food packaging products with consistent quality, smooth finishes, and hygienic, food-grade moulding performance.

FMCG Packaging

Astral Pro supports high-volume FMCG packaging with fast cycle times, lightweight moulding, and reliable repeatability for mass production.

In-Mould Labelling (IML)

Designed for IML applications, Astral Pro delivers precise moulding, accurate label placement, and stable cycles for premium packaging products.

Medical Industry

For selected medical applications, Astral Pro provides accurate, repeatable moulding with controlled processing and consistent part quality.

Digital solutions

Prikan eService

Maintain peak production efficiency with our free eService. All machine specific documentation is provided here. Quickly identify and order the required spare parts with the 3D spare parts catalog. Use the ticketing system to directly request our support if required.

Prikan Remote Control

Access your machine controls at any time with Netstal Remote Control (NRC). Even complex application process settings can be adjusted remotely. Machine checks at change of shift can be carried out from the office to save the walk through the machine park. Use the collaborative potential to make internal technical assistance available oncall 24/7 and across all locations to support other plants.

Standardized data exchange

The Euromap 77 standard specifies the interface between injection molding machines and the overriding production control system. Systems (MES, ERP, QM, etc.). The basis for Euromap 77 and other Euromap interfaces for integrating periphery systems, such as Euromap 82.1 for temperature control devices and Euromap 82.2 for hot runner control devices, is OPC UA, one of the most widely used Industry 4.0 protocols. OPC UA enables standardized, manufacturerindependent and efficient data exchange between machines, devices and other systems within the industrial environment.

Our Benefits

Astral Pro Features & Advantages

High-Speed Injection Performance

Optimised for Thin-Wall Moulding

Fast Cycle Time Capability

Energy-Efficient Operation

Stable and Precise Clamping System

Superior Shot-to-Shot Consistency

Smooth, Clean Machine Operation

Smart X-Mould 9 Control System

User-Friendly, Flexible Controls

Robust, Production-Ready Design

Low Maintenance, High Productivity

Our Process & Workflow

From Concept to Completion,

We Offer Streamlined Workflow for Precision Manufacturing.

01 Product idea
  • Product idea (concrete idea / molded part)
  • Product concept
  • Product specifications

  • Parts concept
  • Part optimisation: weight, functionality, design, decoration
  • Technology evaluation (procedure)
  • Material evaluation/definition

  • System definition/design
  • Machine definition/design
  • Tool concept and planning
  • Determination of machine supply and infrastructure
  • Planning of primary periphery (material processing and supply)
  • Planning of secondary peripherals (removal and downstream facilities/ quality control/ packaging station)
  • Cost simulation and optimisation

  • Detailed design of all plant components
  • Procurement and production

  • Initial installation
  • Function test
  • Quality and performance tests
  • Initial customer training (all components)
  • System acceptance based on contract data

  • Installation and commissioning
  • On-site training
  • Handover in the production plant

  • Process optimisations regarding quality, efficiency, cycle time, etc.
  • Advice on preventative maintenance
  • Follow-up checks of process stability
  • Service and maintenance work
  • Machine calibration

Technical data

Astral Pro

Range

110W | 125 | 150 | 200 | 280 | 350 | 450 Ton