Technology

Research And Development

Engineering Technology
In terms of the accumulated knowledge of a company like PRIKAN, this brainbox is not only valuable with regard to development and production, it also benefits service. The engineering technology employee's team broad scope of activities includes comprehensive technical support for all customers, from the planning, design and execution through to the commissioning of injection moulding machines or facilities. Whether for theoretical or practical issues in the fields of part design, mould design, choice of material or machine equipment, the team is the competent contact at all times. The primary goal of this philosophy is to design for marketability and manufacturability. The team use simultaneous engineering, extensive market research and customer orientation to develop and improve products.

Design development is equipped with design aided software and excellent design facilities with capability to do various analyses. It comprise of advanced, integrated CAD/CAM systems providing flexibility and high performance throughout the manufacturing process. The inaugural features such as compact design, fully-hydraulic and three-platen clamping system are still state of art today. In addition to the range of standard we also offer a large variety of other machine configuration. PRIKAN injection moulding machine are unparallel regarding Quality and Cost efficiency.

Manufacture Process

Consultation and Contract
We develop various products that can actively respond to the demand of clients with the aim to satisfy the various needs of clients while having priority over the profit of clients and select products that can maximize the productivity.

We enhance the quality and value of products with our extraordinary technology and brand based on our endless research staff at our affiliated laboratory. We provide customer with the customized designs, which are suitable for customer's various request.

Prime and secondary material
We make the best products based on strictly selected products, through quality control and the facility to prevent inferiority. By doing so, we maintain the on-time supply system and actively respond to the request delivery days of clients.

Assembly
Experienced skilful employees carry out the micro-assembly process to ensure stable product quality and maintain the high precision degree. We have divided the process in various units such as toggling assembly, clamping assembly, injection assembly, electricity & control part assembly, cover & accessory assembly and painting process. In addition, we have skillful employees with plenty of experience in all those units. Through this process, we are concentrating on the production of the best injection molding machinery.

Test-driving and examination
ReleasingWe have equipments to ensure safe releasing of products. We are doing our best to identify product, prevent inferiorly and damage and ensure the delivery in their best shape by observing packing and displaying standards. It is composed of the best examiners with plenty of field experience as well as technology. Before releasing the final machinery, we carry out a final test-driving as well as final product examination to examine product exterior, assembled parts standard, verification on machine specification, operating test,. By doing so, we are doing our best to release the product that can satisfy clients.

Releasing
We have equipments to ensure safe releasing of products. We are doing our best to identify product, prevent inferiorly and damage and ensure the delivery in their best shape by observing packing and displaying standards.

Installation and trial run
When machine is installed, separate operation team is composed. The team composed of specialized technicians supports general affairs including setup for user to minimize the initial trouble and construct mass production system in short time by performing trial run and education for user when it is initially installed.

Post management
We have distinguished A/S team composed of experienced technicians who can be called up even at night to actively resolve the complaints of customers for minimizing the loss of stopping operation so that customer satisfaction is maximized.

Clamping System

Clamping Unit
The three-platen clamping units are a particular feature of all PRIKAN injection moulding machines. Three-bearing piston rods pull the moving platen in the direction of the stationary platen, in which the clamping cylinder are integrated. This result clamping unit on the PRIKAN injection moulding machines offering major space advantage over the conventional design. Due to the decentralized symmetrical distribution of force via tie bars of the injection moulding machine, which also serves as piston rod, complete and even application of the clamping force is easily achieved, even with moulds with asymmetrical cavities. The distance between tie bars and platens, which are very generously dimensioned for this range of the clamping force, permit flexible production even with large and complex basic moulds.

THE ADVANTAGE OF THE DIRCT CLAMPING UNIT

Less connecting point cause the less friction and result from power more efficiency. Low pressure protection is more sensitive, it is better to protect the mould from damage. Clamping force is pushing on the center so the mould bending will be less. It is good for accuracy molding process. Clamping force setting is much easy, it is unnecessary to adjust the mould thickness.

Save maintenance cost, it only needs to replace seals. It is much cheaper than toggle pin and oil bush. Central direct clamping mechanism with double injection cylinder system. Accurate clamping pressure, quick mould close, short cycle time & high productivity. Long mould opening stroke, less restriction on mould thickness. Clamping force distributes evenly onto the mould & platen, more durability assures.

HYDRAULIC CLAMPING STRUCTURE

Hydraulic clamping structure provides mould clamping force evenly. Significantly increase the mould durability and makes injection moulding process more accuracy.

Injection System

MODULE INJECTION UNIT` Module Injection Unit Design can assort to any injection unit flexibly. Complete the requirement of diversity application for products.

DOUBLE CYLINDER FOR HIGH SPEED
Low friction double cylinder design. More speed and high precision increase 30% of the injection speed. High torque hydraulic motor provides stable and quality plasticizing capacity.

Controller System

INTEGRATED HANDLING CONTROL
For PRIKAN injection moulding machine of all Series with……control, the possibility has been created to directly trigger the function of a handling device via the …..Entry terminal. Thus, an additional entry unit for handling device will not be needed. This additional feature of …..Allows the activation all operating axes of the handling device via touch-screen entry technique. Likewise, programming and monitoring of the demoulding function of the gripper, the operation of vacuum suction devices and the controls of conveyor belts are possible.

Servo mechanical Screw

HIGH PERFORMANCE BARRIER SCREW/ SERVOMECHANICAL SCREW DRIVE`
Optimum use of master batch due to better mixing and homogenous melt. Cooling time reduce as plasticization performs at low temperature. Sub flight chops-up the solid & melted resin, and then mixes homogeneously. Homogeneous melt and uniform resin mixing results less color dispersion. Better mixing of resin needs low screw reaction pressure. Optimum use of master batch due to better mixing and homogenous melt. Cooling time reduce as plasticization performs at low temperature. Sub flight chops-up the solid & melted resin, and then mixes homogeneously. Homogeneous melt and uniform resin mixing results less color dispersion. Better mixing of resin needs low screw reaction pressure. Barrier Screw has second flight which act as a melt/solid separator design to enhance output stability and allow higher usage output performance level.

Its Benefitting Advantages includes Improve Output rate, Maximum output stability and Minimum melt temperature. The …..screw drive is available as an alternative for all Series of PRIKAN injection moulding machine. In addition to the main advantage of permitting simultaneous feeding as the clamp opens and the moulded part is ejected, the …screw drive also reduce the sound during operation and ensure energy consumption and better material processing. A comparative test revealed the saving potential when a ….screw drive instead of a ….screw drive. The cycle time were reduced by up to 30%, due to the feeding movement of the screw being entirely independent of the hydraulic system. Test revealed that compared to hydraulically driven screws, the energy input per kg material throughout was reduced by more than 30%.